1) Supply Chain Management / Services

1) Supplier Identification – Evaluation – Contract Negotiations – Approvals.
2) Expediting of orders – Speed up of Order Processing
3) Daily / Weekly / Monthly Status - Reporting.
4) New Product Development / Tooling Design
5) Sample Approval, Machining, Special Processes (if any) till Shipment.
6) Estimating Shipment date with planned /quick / safe C&F for Sea & Air Freights.

2) Sourciing Services

Sand Castings – Steel (Hand Molding / Machine Molding)

1) International Standards: ASTM, DIN, EN, JIS, etc
2) Material Grade: Carbon, Stainless, Duplex, Nickel & Cobalt Based Super alloys, Stellite.
3) Range / Scope of Supply: 1 Kilogram to 12,000 Kilograms Radiography Source 'LINAC' to Cover upto 450MM Thickness. LPI / MPI / Finish Machined & Shell / Hydro Tested Condition.

Investment Casting (Lost Wax)

1) International Standards : ASTM, DIN, EN, JIS, etc
2) Material Grade : Carbon, Stainless, Duplex, Nickel & Cobalt Based Super alloys, Stellite
3) Range / Scope of Supply: Few Grams to 70 Kilograms Radiography - Ir 192 & Co 60 Sources to Cover upto 150MM Thick. LPI/MPI / Finish Machined & Shell / Hydro Tested Condition.

Sand Castings - Cast Iron & Ductile Iron : (Hand Molding / Machine Molding)

1) International Standards: ASTM, DIN, EN, etc
2) Material Grade:Cast Iron, Grey Cast Iron, Spheroidal Graphite Iron Castings.
3) Range / Scope of Supply: 1 Kilogram to 10,000 Kilograms RT / LPI / MPI / Finish Machining & Shell / Hydro Tested Condition.

Precision Machined Components / TRIM Parts

1) International Standards: ASTM, AISI, ANSI, EN, DIN, JIS, etc.
2) Material Grade: Machined parts made out of Bar Stock / Forgings / Castings in all Ferrous and Non Ferrous Material Grades including Titanium Alloys.
3) Range / Scope of Supply: Special Welding Process like Stellite / 13% Chrome / 316 Overlay, Cladding, Special Surface Coatings, Special Heat Treatment Requirements, etc…

Special Welding Process :

1) Plasma Arc Welding / Submerged Arc Welding / TIG Welding / MIG Welding
2) International Standards: ASTM, DIN, EN, JIS, etc
3) Material Grade: Overlay - Stellite 6, 13% Chrome, 316 on Valve Seat, Wedge, Disc, Ball, etc..
Semi Automated Cladding on Valve Bodies, Balls, Plugs, Stems - 316 & Inconel 625
Cryogenic Extensions with RT
4) Range / Scope of Supply: To be decided based on Geometry, Weight, Size and Material of Construction.

Sand Castings - Non Ferrous (Hand Moulding / Machine Moulding)

International Standards: ASTM, DIN, EN, etc
Material Grade: Brass, Aluminium Bronze, Aluminium Alloy Castings.
Range / Scope of Supply: Few Grams to 100 Kilograms LPI / Machined Condition.

Shell Molded Castings (Lost Wax)

International Standards: ASTM, DIN, EN, JIS, etc
Material Grade: Carbon, Stainless, Duplex, Nickel & Cobalt Based Super alloys, Stellite, Cast Iron, Grey Cast Iron, Spheroidal Graphite Iron Castings.
Range / Scope of Supply: Few Grams to 30 Kilograms RT / LPI / MPI / Finish Machining & Hydro / Shell Tested / Ultrasonic Cleaning.

PDC - Pressure Die Casings

International Standards: ASTM, DIN, EN, etc
Material Grade: Aluminium Alloy Grades
Range / Scope of Supply: Few grams to 10 Kilograms. Finish Machined Condition.

GDC - Gravity Die Castings

International Standards: ASTM, DIN, EN, etc
Material Grade: Aluminium Alloy Grades
Range / Scope of Supply: Few grams to 300 Kilograms. Finish Machined Condition.

Open Die Forging

International Standards: ASTM, DIN, EN, etc
Material Grade: Carbon, Stainless, Duplex
Range / Scope of Supply: Upto 8000 Kilograms. RT / UT / MPI / LPI / Finish Machining

Closed Die Forging

International Standards: ASTM, DIN, EN, etc
Material Grade: Carbon, Stainless, Duplex
Range / Scope of Supply: Upto 400 Kilograms . RT / UT / MPI / LPI / Finish Machining.

3) VAS - Engineering & Technical

Preparing 3D Models using Catia, Pro E, Solid Works, Auto Cad.
Conversion of Old Drawings to 2D drawings using Solid Works, Auto Cad.
Reverse engineering of actual parts without specific drawings
Design of Toolings – JIGS, Fixtures, Dies, Foundry Patterns.
Methoding Simulations for Castings Processes, Forgings

4) Sub-Contract Speciality Centre

We have a specialized in-house sub-contracting design and manufacturing facility for producing components and spare parts of high precision and complexity.
We have facility access to
New high-tech CNC tool machines
Globally advanced CAD/CAM software
Application of comprehensive design, production and control computerized systems
Modern facility with Fully equipped production control department
CMM Based Quality control
Industrial Design
Surface Protection
Thermal Treatments
Polishing and Shining of Components
Assembling and Sub-Assembling
Laser Marking
Technical Support
Today we meet any critical CNC manufacturing needs of many brands from India or abroad form various sectors (i.e. Aerospace/Aviation – Automobiles – Locomotives – Marine – Defence – Pharmaceuticals

5) Inspection Services

First Article / Sample / Prototype / Source Inspections for Castings, Forgings, Precision Machined Components & Special Processes such as Coatings, Paintings, Welding as per Customers Requirements.
Review and approval of Quality Documents
Witnessing and Approval of NDT Requirements like Radiography, DP – Dye Penetrant Test, UT -Ultrasonic Test, MPI – Magnetic Particle Inspection and VT -Visual Test as specified by our Customer.
Dedicated Supplier Quality Engineers for Inspection of Project Requirements
Source and Process Audits at Foundries, Forge shops, Machining Facilities and Special Processes like Overlay Welding / Hard Facing – Stellite, etc
Sub-Supplier Qualification & Audits – Machine Shops, Special Welding Facilities, Coating and Surface Protection Treatment, etc…

6) Quality Engineering:

Reliable Quality Management System is critical to long term Outsourcing Projects. We have personnel with following qualifications & experience.
Our Quality Inspectors are Certified according to ASNT SNT TC – 1A & EN 473 PED - LEVEL – II for various ‘NDT – Non Destructive Testing of Materials’ like Radiography / X-ray, Ultrasonic Test, Liquid Die-Penetrant Examination, Magnetic Particle Inspection & Visual Inspection
We do 100% witnessing of all Casting, Forging and Machined parts Quality Checks right from Incoming Raw Material till Final Inspection Including NDT tests i.e. LPI, MPI, RT, UT, Dimensional Inspection, Visual Inspections, Packing, Quality Documentation, etc
We are closely associated with ASNT/EN LEVEL-III certified inspectors for clarifications and guidance for specific requirements.
We have several audited and approved Third party independent NABL accredited Test Labs for Customer specific requirements.
All approved vendors to undergo rigorous and continual Surveillance audits which are carried out based on risk assessment value / NCR Trends / Criticality of Products